Hats, Carhartt workwear, polos, and jackets with your logo -- hand-digitized and stitched on commercial multi-head machines. No minimums. Ships to Reno in days.
Tell us what you need. We respond same business day.
What We Stitch
From a single custom hat to a full crew uniform program -- if it can be hooped, we can stitch it. Every order goes through our commercial multi-head Happy embroidery machines for clean, consistent results.
Flat, 3D puff, and structured cap embroidery on Richardson 112, Yupoong Flexfit 6277, and Yupoong 6606 vintage trucker hats. Front panel, side hits, back strap -- you call the placement.
Hat Embroidery Guide →Your company logo on Carhartt Duck Detroit jackets, beanies, Duck bibs, and outerwear. No minimums means you can outfit one new hire or the whole job site crew. Built for Nevada's real working conditions.
Carhartt Embroidery Guide →Corporate polos, restaurant staff shirts, hospitality uniforms, and healthcare scrubs with left-chest logo embroidery. Clean professional look that survives industrial washing. Bulk pricing available at 24+.
Workwear Embroidery Guide →Hi-vis vests, safety gear, and hardhat patches with your company logo. Reno's construction boom means your crew needs to look the part. We serve Tesla Gigafactory suppliers, GCs, and subcontractors across the region.
Construction Uniforms →Your artwork redrawn stitch-by-stitch for clean thread reproduction -- $25 flat fee, kept on file forever. We handle file conversions, stitch density adjustments, and 3D puff foam prep. No guesswork, no bad pulls.
Digitizing Explained →Foam-backed raised embroidery -- the premium look you see on fitted hats and Richardson snapbacks. Works best with bold lettering and clean logo shapes. Adds $2--5 per piece. Worth every stitch.
Puff vs Flat Guide →Every order runs on our Happy multi-head commercial embroidery machines -- the same equipment used by professional uniform shops and promotional product distributors. Multi-head capability means we run 6-head simultaneous production for consistent tension, registration, and color from piece #1 to piece #500. Your logo stitches out identically across every garment in the run. That's not something a single-head home machine can replicate.
Transparent Pricing
We publish our pricing because we have nothing to hide. Embroidery is priced per stitch -- not per piece, not per color. The more you order, the more the per-piece cost drops.
| Item | Rate | Notes |
|---|---|---|
| Embroidery stitching | $1.50 per 1,000 stitches | A typical left-chest logo = 5,000--8,000 stitches |
| Digitizing fee | $25 one-time flat fee | Kept on file -- never pay again for the same logo |
| 3D puff foam add-on | +$2--5 per piece | Raised foam effect on structured caps and hats |
| Additional placement | 60--80% of first location | Left chest + sleeve, front + back, etc. |
| Blank garment markup | 50% over wholesale cost | We source from SanMar, Alpha Broder, S&S |
Full breakdown: Custom Embroidery Cost Guide →
From the Battle Born Blog
Every answer to every embroidery question you have -- written by the people actually running the machines in Nevada.
Comparing your local options? We break down every serious embroidery shop in the Reno-Sparks area -- equipment, turnaround, pricing, and who actually delivers quality.
Read the Guide →
Reno, Sparks, Carson City, and beyond -- how Battle Born serves the entire Northern Nevada market with same-week turnaround and no minimums.
Read the Post →
Why Battle Born is Northern Nevada's top choice for custom embroidery -- even if you're searching from Reno and we're based in Yerington.
Read the Post →
Stitch counts, digitizing fees, 3D puff add-ons, quantity breaks -- the full price breakdown so you know exactly what you're paying and why.
Read the Guide →
Which Carhartt styles take embroidery best, how to prep your logo, and why your crew deserves gear that looks as tough as the job.
Read the Guide →
Hat styles, front panel construction, thread counts, 3D puff vs flat -- everything you need to order the right custom embroidered hat for your brand.
Read the Guide →
A PNG is not a stitch file. Here's exactly what happens when we digitize your logo and why that $25 one-time fee is the most important dollar you'll spend.
Read the Post →
The look, the feel, the cost difference -- when to use each embroidery style and which hats and garments work best for each technique.
Read the Guide →
Front panel, side hit, back strap, underbrim -- placement changes everything. Structured vs unstructured cap differences explained for embroidery buyers.
Read the Guide →
Why the wrong backing ruins your stitchout -- how we select and apply stabilizers for each hat style so your logo lands clean and stays that way.
Read the Guide →
Equipment quality, digitizing process, sample policy, turnaround honesty, and pricing transparency -- what separates real embroidery shops from pretenders.
Read the Guide →
Reno and Northern Nevada's industrial sector runs hard. Here's how we outfit construction crews, warehouse teams, and mining support operations with embroidered workwear that survives the grind.
Read the Post →Why Battle Born for Reno
We're about 70 miles southeast of Reno in Yerington -- that's less than an hour. But most Reno orders never need a pickup. We ship direct and most orders are out the door within 7--10 business days of artwork approval.
Tesla Gigafactory, Switch, Amazon, UNR, Renown Health, Sierra Pacific -- Reno's employers have uniform needs that require a shop that understands industrial quantities, healthcare compliance, and branded corporate apparel. We've done it all.
Happy multi-head commercial machines, professional digitizing software, and a production workflow built for consistency. Not a Cricut in a garage. Every hat and jacket stitches out identically -- whether you order 1 or 100.
A lot of Reno shops require 12 or 24-piece minimums before they'll even quote you. We don't. Order one hat for your new employee or 500 for your construction crew -- same quality, same attention, same turnaround commitment.
$1.50 per 1,000 stitches. $25 digitizing fee. 50% markup on blanks. We put it on the internet because we're confident in our numbers. No "call for pricing" games. Get your quote above or check the full pricing guide.
Common Questions
Everything Reno-area businesses ask us before placing their first order.